Technologies Overview - Clean Material Recovery Facility

A clean material recovery facility (cMRF) is suitable for the processing of dry, mixed recyclables that have been segregated.

The recyclables can be sourced from a number of suitable collections, namely a domestic household recycling collection, a commercial dry recycling collection or recycling collected by authorities at transfer sites / civic amenity sites / drop off points. A cMRF will typically handle metals, plastic, glass, paper and card, cardboard, textiles and waxed cartons.

Configuration

Waste streams accepted
Mixed dry recyclable material from domestic and commercial sources
Input capacity ranges
1k-500k tonnes per annum
Typical outputs
Recyclate, aggregate, refuse derived fuel (RDF)
Purposes
Separate different recyclate streams by material and then by grade (where appropriate) to ready it for sale to re-processors and the material commodities market
Indicative capital cost
R80m as a base-price. Will increase with size
Indicative operational cost
High (depending on size)
Life span
20 years
Skills requirements
Low
Job creation opportunity
High

Technology restrictions

  • Mixing of glass and paper will reduce the output quality of both materials
  • Mechanical technologies required for separation of materials by grade are capital intensive
  • Hand sorting can be used to varying degrees within the process
  • Requires diligent separation of materials at source and low contamination

Main license requirements for cMRF

CLICK HERE

Advantages:

  • Clean MRFs can be low technology
  • The utilisation of manual pickers increases low skilled job creation
  • Community involvement is key for collection and separation at source
  • By-products have strong buy-back markets that will contribute to economic sector

Disadvantages:

  • Limited to operate on dry recyclable material that has already been segregated
  • Quantity and characteristics of waste, and quality assurance cannot be guaranteed
  • Require co-operation and support from households to separate at source
  • High use of water
Case Study

Robinson Deep MRF, Turffontein, Johannesburg, Gauteng

The Kraaifontein Waste Management facility currently integrates refuse transfer of 1,000 tonnes per day with a semi-mechanised material recovery facility (MRF). It uses a combination of mechanical and manual technologies to sort approximately 100 tonnes per day of dry recyclables, which are separated at source and collected by the facility’s operator. The aim is to divert as much waste as possible from landfill sites and to facilitate economically viable recycling.